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Tuned In

Podcast Tuned In
High Performance Academy
High Performance Academy Presents: Tuned In. A podcast interviewing influential people from around the world at the top of their respected fields. Covering topi...

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  • Revisited: Billet Isn’t Everything — The Rise of Aftermarket Cast Engines.
    *** We’ll be taking a break over the Christmas/New Year period and will be back in action mid-January.That means that although there won’t be any new episodes for a few weeks, we’ll be taking another look at some of our favourite conversations from 2024.  ***Over the last few years, we’ve seen a massive increase in the availability of ultra-high-performance billet parts — especially blocks and heads. This week’s guest, Chris Smith of Crest CNC, was one of the pioneers of this practice in the import category, but now he’s branching out from the 5-axis CNC and heading to the foundry to produce cast engine parts — we find out why.Use “CREST50” to get 50% OFF our HPA 3D Modelling & CAD for Motorsport course: https://hpcdmy.co/CADbChris Smith came up in the trade as an engine reconditioner, before buying his first CNC mill and starting on a career path that would eventually see his business become the go-to supplier of billet blocks and heads for some of the world’s fastest racers, as well as the odd OEM manufacturer.This week’s conversation first jumps into the ins and outs of metallurgy and tribology (which, by the way, is the study of interacting surfaces in motion). We learn the difference between various materials commonly used in high-end performance applications — like 6061 and 7075 aluminium, for example —  as well as the pros and cons of different 3D scanning tools, coordinate measuring machines, and CAD software.The conversation then steers itself towards the weaknesses of both Nissan’s VR38 and Subaru’s EJ motors, delving into how failures occur and how Chris addressed them with his billet block and head offerings. While on the subject, Chris also goes into detail on the advantages and disadvantages of wet and dry cylinder sleeves, as well as the reliability and maintenance requirements of billet engines.This naturally brings us to the elephant in the room — why a billet engine specialist is now offering aftermarket cast engine products. Chris lays down the reasons why it’s a good idea, and takes pains to explain how aftermarket cast is very different from the cast blocks and heads that come off an OEM manufacturer’s production line.Are aftermarket cast engine parts the way of the future? Listen to this episode with Chris Smith of Crest CNC and come to your own conclusion.As discussed, you can listen to Tony Palo’s episode here: https://hpcdmy.co/tonypaloFollow Crest CNC here:IG: @crest_cnc_pty.ltdFB: CREST CNC PTY. LTD.TIKTOK: @Crest_CNCWWW: crestcnc.comDon’t forget, you can use “CREST50” to get 50% OFF our HPA 3D Modelling & CAD for Motorsport course: https://hpcdmy.co/CADb
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  • Field Report: Do you reuse your head gasket?
    Can you drastically improve head cylinder sealing without resorting to machining or damaging your high-performance engine block in the process via some of the tried and trusted options on the market today?Use ‘PODCAST75’ for $75 off your first HPA course here: https://hpcdmy.co/hpa-tuned-inChristian from Nitto Performance Engineering answers this question and more from the World Time Attack Challenge paddock in relation to high-quality aftermarket head gaskets, including some of the design and manufacturing processes that go into ensuring the gasket can not just contain your combustion charge but also your oil and coolant, which are often overlooked yet are just as important.You can also gain some quick insight into whether reusing a head gasket is generally a good idea given the time and money that goes into a performance engine build, as well as some other knowledge bombs on head cylinder sealing in general.TIME STAMPS:0:00 - Head Gasket Limitations0:31 - Nitto Upgrade G16E Example0:53 - Factory Gasket Issues1:15 - Aftermarket Head Studs1:50 - Stainless O'Ring Feature2:08 - Head Gasket Functions2:13 - 1.) Cylinder Pressure2:20 - 2.) Oil Sealing2:25 - 3.) Coolant/Water Sealing2:33 - Bead Sealing & O'Rings Do The Job3:06 - No Damage To Head Or Block, No Machining3:38 - Reusing Head Gaskets4:26 - Head Gasket Cost Vs Labour4:45 - Gasket R&D Insight5:25 - Colour Vs Pressure5:45 - Factory Gasket Comparison6:10 - Can Use It To Test For Bowing6:39 - Last Steps Before Production
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  • Field Report: Is this the fastest 'brick' you've ever seen?
    There was a time when fanny packs were a status symbol, a shag cut had nothing to do with the backseat of your car, bricks were considered aerodynamic and Nissan was a brand no Datsun owner had heard of.Use ‘PODCAST75’ for $75 off your first HPA course here: https://hpcdmy.co/hpa-tuned-inThis Open Class 1971 Datsun 1600 (510) time attack weapon is keeping the best part of those things alive, with plenty of modern upgrades. Powered by a, ahem, 'Datsun' SR20 pushing 350kW (470hp) to the wheels via E85, 25psi (1.7Bar) of boost, a BorgWarner EFR7670 and a Samsonas 6-speed sequential, this flying brick is a credit to all involved especially owner/driver John Healey of V-Sport Australia.Electronics are handled by an EMtron Kv8 ECU, MoTeC C125 dash and PDM 15. John is getting as much value as possible from the PDM which is about at its limit powering everything in the car, including the electric steering setup, something we don't commonly see used in time attack builds.The SR20 is a bit of an unknown, with John having had some head work done, but the bottom end left as it was purchased secondhand. A Bosch DBW throttle body to assist in rev-match downshifts to help avoid some of the issues that are well known to kill SR20s, and along with a 7,800rpm limit, so far so good!A universal Sydney Composites aero kit has been fitted, and as you would expect of someone from V-Sport, the brake package is on point with the Datsun 510 utilising an AP Racing pedal box and 4 pot front brack calliper, Brembo 4 pot rear and pretty much the biggest discs you can squeeze under 15" wheels.TIME STAMPS:0:00 - Datsun 510/16000:08 - V-Sport Australia0:14 - Open Class Vs Club Sprint0:35 - Why A Datsun 1600?1:00 - Engine & Gearbox1:34 - Why Not A SR20VE?1:53 - Power & Boost2:19 - Powerband - From 3,500rpm2:40 - Rocker System Issues?3:04 - Shift Cuts3:40 - Unknown Bottom End, Future Plans4:10 - Why A Dry Sump?4:44 - Electronics Package5:00 - PDM Setup5:15 - Electric Vs Hydraulic Steering5:44 - Aerodynamics Package6:27 - Universal Components6:55 - Driver Feedback7:07 - 15" Wheel Brake Package7:51 - Why Fit A Pedal Box?8:17 - Brake Data8:40 - Pedal Box Setup
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  • 129: Is It Time to Get a 3D Scanner?
    New technologies have enhanced our ability to create stronger, lighter, and better components since the earliest days of motorsport. Recently, we've been seeing another great leap forward in tech, with the 3D scanner being one of the main drivers behind it. Now that these devices are only getting cheaper and easier to use, is it time you picked one up and started pushing the boundaries of what you can build? Use PEEL50 to get $50 off HPA’s 3D Scanning for Motorsport course: https://hpcdmy.co/3DscanbOn this episode of Tuned In, we sit down with Gabrielle Williams of Peel 3D, one of the bigger players in the rapidly evolving 3D scanning space.Straight out of high school, Gabrielle joined the US Navy and found her way into a position as a nuclear operator aboard an aircraft carrier. After her tour finished, she gained a mechanical engineering degree and found herself working for Creaform and its sister company, Peel 3D. While Creaform is focused on high-end large-form scanners, Peel 3D is aimed at the consumer market — in other words, us. In this conversation, Gabrielle talks through the basics of the technology, covering how different systems work and which one would suit your application best, why the prices vary so wildly between systems, as well as the metrics that matter like frame rate, field of view, and data points. Gabrielle also breaks down some of the ways we can be most effective in the workshop with a 3D scanner, where the sweet spot is price-wise for the average enthusiast, and what to expect from this technology in the coming years. You might not have considered 3D scanning before, but now that you don’t need to take out a second mortgage to afford one, is it time to consider adding a 3D scanner to your workshop?Follow Peel 3D here:IG: @peel.3DFB: Peel 3DYT: youtube.com/c/peel3dWWW: peel-3d.comDon’t forget, you can use PEEL50 to get $50 off HPA’s 3D Scanning for Motorsport course: https://hpcdmy.co/3DscanbTime Stamps:4:20 What’s your background and how did it lead you to working for Peel 3D?8:00 Overview of Peel 3D and Creaform?12:47 What training options are there for learning how to 3D scan?13:52 How do industries use these 3D scanners?23:13 How does a 3D scanner actually work?33:45 Technical aspects that affect the performance of a scanner?42:20 What do we need to know when choosing the right scanner for our needs?43:50 What sort of PC/computer power do we need to run these scanners?45:40 How do we get our scan into CAD software?51:40 Where do you see 3D scanning tech going in the future?54:02 Final three questions
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  • Field Report: 'Make or break' your race car with these pro tips.
    Suspension dampers (aka shocks) are well-established products, so in this day and age, surely anything you get off the shelf from a high-end brand should be ready to roll, right? Wrong.Use ‘PODCAST75’ for $75 off your first HPA course here: https://hpcdmy.co/hpa-tuned-inAndre Nader of DNA Autosport & Modal Suspension explains some of the variances that generic off-the-shelf products, no matter the price, must operate within compared to dialling in custom bespoke suspension for your car, tyre choice and driving style.He runs through some key points around ride/suspension frequency and its relationship to spring rates, as well as what a driver might be looking for in order to know that his damper setup is sub-optimal, which includes hopping or skipping on the surface of the race track and instability under braking.Why remote reservoirs are used, how a 'safe' car balance isn't necessarily fast and how trying to cover up the poor suspension with extreme alignment/setup changes is a slippery slope is also explained.TIME STAMPS:0:00 - Dampers: Omitted Performance? 0:25 - Andre Nader - DNA Autosport0:38 - Why A Bespoke Damper?1:10 - Race Suspension1:34 - Window Of Performance2:30 - Chasing Tyre Performance3:20 - Issues To Look For4:20 - Spring Rate Selection5:16 - Ride Frequency6:01 - Tyre Temperature Data7:05 - Alignment Vs Springs & Dampening8:18 - Car Balance Vs Spring Rate9:26 - Ride Frequency Calculation10:05 - Modal Damper Construction11:01 - McPherson Strut Vs Multilink11:43 - Compression And Rebound13:21 - Why? - External Reservoirs14:40 - Lap Time Gains: Off The Shelf Vs Custom15:32 - Where To Spend Your Money?16:22 - Modal Suspension16:44 - BUILD.TUNE.DRIVE
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About Tuned In

High Performance Academy Presents: Tuned In. A podcast interviewing influential people from around the world at the top of their respected fields. Covering topics such as Tuning, CAD, Performance Engine Building, Automotive/Motorsport Wiring, Data Analysis, Driver Coaching/Training, Motorsport Fabrication and Car Setup.
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